Monday, January 28, 2008

RE: [papercreters] Re:Mortar

Thank You,

That sounds like a really good mix Eli.  What I was referring to was the cement mix for the papercrete.  Most papercrete is made using Portland Cement, but I’ve heard of others using Metakaolin and Slacked Lime.  I am curious as how the different applications compare.  I remember that Metakaolin increases fire resistance.  Is it more or less brittle when dry, does it retain water  to a greater degree?  I’m curious if it might be an alternative to using Portland.  I’m ready to begin testing again and thought to try some clay mixes.

Janosh

 


From: papercreters@yahoogroups.com [mailto:papercreters@yahoogroups.com] On Behalf Of Eli Sutton
Sent: Monday, January 28, 2008 1:14 PM
To: papercreters
Subject: [papercreters] Re:Mortar

 

I can't speak to pluses and minuses but I can tell you how we make a very successful mortar for our papercrete block house under construction.

It is based on a traditional mortar mix. We make our slurry from newprint to the consistency of oatmeal with the emulsifier shown in the Photos section. We wet the blocks before laying up.

Into a mixer we throw an almost full 5gal bucket of sand, 1qt of lime, 1qt of Metakaolin, and 6qts of Portland. Mix. Add about 12qt of slurry adding gradually until the consistency is right. Mix about 7 min.

I hope this is useful.

Eli

BTW check out some pix of the project at  http://picasaweb.google.com/eli.verdesystems

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